Emerson proudly unveils its latest innovation, the Rosemount 9195 Wedge Flow Meter, revolutionizing flow measurement in heavy industry applications. This solution boasts a wedge primary sensor element, complemented by supporting components and a customizable Rosemount pressure transmitter. Designed to excel in challenging environments, this meter is a game-changer for industries such as metals and mining, oil and gas, renewable fuels, chemicals and petrochemicals, pulp and paper, and beyond. Let’s dig in.
Competitive Advantages
The Rosemount 9195 Wedge Primary Elements revolutionize flow measurement, offering unparalleled efficiency and accuracy in even the most challenging environments. Designed to withstand abrasive applications and harsh conditions, these elements minimize installation costs while maximizing performance. With discharge coefficient uncertainty as low as ±1.0% calibrated, ±3.0% uncalibrated, they provide reliable measurements essential for critical operations.

Paired with a Rosemount Pressure transmitter, the Rosemount 9195 Wedge Flow Meter achieves best-in-class flow measurement, boasting advanced functionalities such as multivariable capabilities for real-time fully compensated mass and energy flow. With predictive diagnostics to anticipate and prevent abnormal process conditions, this installation-ready wireless flow solution ensures seamless operations. Additionally, its ultra flow measures percent-of-reading performance over 14:1 flow turndown, ensuring accuracy across a wide range of flow rates. Backed by a 15-year stability and warranty, and compatible with various protocols including Modbus®, HART®, WirelessHART®, and FOUNDATION™ Fieldbus, the Rosemount 9195 Wedge Flow Meter sets a new standard for flow measurement excellence.
Flowmeter Construction
Flexibility is at the core of the Rosemount 9195, with three sensor/transmitter connection styles catering to diverse application needs. From compact designs addressing plugging concerns to traditional flanged setups for flushing rings and valve assemblies, and threaded configurations ideal for erosion-prone environments, the meter adapts effortlessly to any setting.

To further streamline operations, optional application packages tailored to specific needs — including standard, abrasive, ultra-high process temperature, cold environment, and remote mount — are available. With line sizes ranging from 2-inch to 8-inch (50 to 200 millimeters) and compliant with ASME B31.3 and CRN safety standards, the Rosemount 9195 Wedge Flow Meter sets a new benchmark in flow measurement technology, promising reliability, accuracy, and adaptability for the industries of tomorrow.
Straight Pipe Requirements
The necessity of straight pipe requirements for wedge meters stems from their fundamental reliance on DP type transmitters. Ensuring optimal performance, the design of wedge elements adheres to ISO 5167-6 (2022) standards.

The wedge element’s unique construction eliminates small passages prone to plugging and enhances abrasion resistance, thanks to its shallow approach angle. This design innovation ensures accurate measurement of highly viscous liquids, even at low Reynolds numbers, offering a linear response crucial for process control. Operating within a temperature range of -40 to 1,000 degrees Fahrenheit (-40 to 538 degrees Celsius), the meter is further enhanced with Emerson’s Rosemount 3051S Thermal Range Expander, eliminating the need for heat tracing.
Conclusions
In conclusion, the Rosemount 9195 Wedge Flow Meter represents a significant advancement in flow measurement technology, addressing the challenges faced by heavy industry applications with its innovative design and robust features. By adhering to ISO 5167-6 (2022) standards, it ensures accuracy and reliability in flow measurement processes. With its wedge element construction engineered to withstand harsh conditions and provide precise measurements, even for highly viscous fluids, this meter offers unparalleled performance. Moreover, its compatibility with various protocols and flexible connection styles, coupled with optional application packages, underscores its adaptability to diverse industrial settings. The Rosemount 9195 Wedge Flow Meter sets a new standard for flow measurement excellence, promising reliability, accuracy, and adaptability for the industries of tomorrow.

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